Made up of more than 20 dedicated experimental facilities and hundreds of instruments overall, ESA’s Materials & Electrical Components Laboratory guarantees an optimal choice of electrical components, materials and processes for ESA missions and external projects, considering the unique environmental challenges involved in building for space, additionally investigating failures to ensure similar issues do not occur on future missions.
The Lab provides to Europe’s space community the facilities and expertise to investigate the effects of the environment on electrical components, materials and processes in support of advanced research and development, evaluation and qualification programmes and direct project support. In the materials domain support is provided on topics such as metallic materials, polymers, ceramics, composites as well as their associated manufacturing processes, such as curing, bonding, coatings, welding, surface mount techniques as well as cleanliness and contamination effects In the electrical components domain this encompasses all aspects of reliability analysis, failure analysis and radiation effects characterisation.
In the materials domain support is provided on topics such as metallic materials, polymers, ceramics, composites as well as their associated manufacturing processes, such as curing, bonding, coatings, welding, surface mount techniques as well as cleanliness and contamination effects In the electrical components domain this encompasses all aspects of reliability analysis, failure analysis and radiation effects characterisation.
Services offered
Hardware testing in simulated space environments in particular vacuum, temperature and radiation
Radiation testing covering infrared (IR), ultra violet (UV) solar, x-ray, ionising, non-ionising, electron and proton
Inhabited environment testing (such as toxicity, flammability)
Ground environment (such as corrosion, sterilisation, long duration storage effects)
Cleanliness and contamination control, including chemical and physical analysis
Thermo-mechanical testing including fatigue and fracture mechanics
Comprehensive characterisation of component electrical parameters and functionality
Destructive physical analysis and Constructional Analysis of electrical components
Non-destructive evaluation (e.g. 3D x-ray tomography, Acoustic Scanning Microscopy)
Development and comparison of tools and standards;
A certification authority for space Materials and Processes (M&P) in Europe
In-orbit experiments and post-flight investigations
Technical knowledge exchanges and networking with external centres
Independent support for failure investigations (on-ground and in-orbit anomalies)
Quantification of materials properties, assessment/validation of processes including electronic materials
Corrosion testing
Thermo-mechanical testing
Fatigue and fracture mechanics characterisation of materials
Residual stresses measurements (destructive and non-destructive)
Non-contact 3D strain/stress measurements
Non-contact 3D displacement analysis (including speed and acceleration)
Tribology (fretting and wear) testing of materials
Verification of Surface Mounting Technologies for space applications
The Lab houses a unique collection of specially-designed facilities, including:
Synergistic Temperature Accelerated Radiation Facilities (STAR I and STAR II)– allowing the simultaneous vacuum exposure of multiple temperature-controlled samples to different space radiation sources (electromagnetic and particle sources) and several in-situ measurement systems.
Cross 3 Facility– allowing the simultaneous (electron and/or X-ray) irradiation of temperature controlled samples under high vacuum
Atomic Oxygen Erosion Effects (ATOX) Facility– Producing atomic oxygen with a laser to investigate its erosion effects on temperature-controlled external samples in vacuum
UV/VUV Chambers – (Cross1 and 2 Facility and Accelerated UV Exposure Facility (BOF))
– for ultraviolet/vacuum ultraviolet (UV/VUV) exposure and thermal aging with in-situ thermal imaging of samples and residual gas analysis of contamination using a mass spectrometer
High Temperature Exposure System (HITES and XTES)– exposure of samples to high temperatures in high vacuum furnaces, investigating effects of long-term thermal ageing
Ground Storage : Humidity Test Facility– subjecting samples to 5-95% humidity at temperatures up to 100°C
Dynamic Outgassing Facilities– Measuring the dynamic outgassing of materials or components by monitoring mass change as a function of time and temperature
Bake Out Facility (BOF 2)– able to perform controlled bake outs in order to reach cleanliness requirements for contamination critical missions and payloads
Particle Contamination Measurements– Including airborne particle counter, particle fall-out, optical and SEM particle counting, essential for cleanliness assessment
Gas Chromatography/Mass Spectroscopy– Determination of Molecular Organic Contamination with Fourier Transform Infrared Spectroscopy and Gas Chromatography/Mass Spectrometry
Photospectroscopy: Portable Thermo-Optical Device– Optical investigation of materials at ambient temperatures across UV-VIS-NIR-IR wavelengths
Electron Spin Resonance Spectroscopy– Absorption spectroscopy applied to paramagnetic species which yields information both on their concentration and structure
Optical Microscopy and Scanning Electron Microscopy– down to 2 nm
Raman Microscopy– Fast and localised chemical analyses of samples with chemical concentrations less than one monolayer to identify substances or defect regions
X-ray Photoelectron Spectroscopy & Atomic Force Microscopy– XPS provides information on the top 5 nm of a sample surface; AFM produces atomic-scale 3D images of surfaces down to 0.1 nm
Contact Angle System– Measurement of various substrates and surface free energy of liquids
Thermal Analysis– Thermo-Gravimetric Analysis, Coupled TGA Analysis with MS/ FTIR analysis of evolved gases, Differential Scanning Calorimeter; is; Dynamic Mechanical Analysis , Dilatometer, Laser Flash Analyser and Hot Disc for thermal conductivity, diffusivity and specific heat capacity testing, Dynamic Dielectric Spectroscopy
Broadband Dielectric Spectroscopy– Characterising material electrical properties.3D X-ray tomography– building 3D models of components and materials from radiographic scanning techniques
Component electrical characterisation– using a large and comprehensive range of test equipment from DC to RF including RF accelerated test system, automated wafer test system and automated electrical parameter measurement system.
Space radiation simulation– using a Cobalt60 source and various other sources including Californium252
Focussed Ion Beam milling– Enabling sections to be performed into semiconductor surfaces with nm resolution.
Confocal Microscopy– The 3D Confocal Microscope (compared to the traditionally used 2D equipment) allows the instrument to be used in a much more efficient and precise way for performing surface coating analysis and surface topography.Scanning Electron Microscopy– Revealing fine surface detail and coupled with Energy Dispersive Spectroscopy of X-rays (EDX) and Wavelength Dispersive X-ray Spectroscopy (WDX) to map and quantify elemental distribution.
Laser decapsulation– For the clean and precise opening of plastic encapsulated electronic packages.
Other equipment employed in electrical component reliability analysis – Bond pulltester, die shear, Particle Impact Noise Detection (PIND), shock, vibration, constantacceleration, gross and fine leak tester, test chambers for temperature cycling,humidity, endurance testing.
The Labs have more than 25 full-time staff with more than 300 years of experience, plus research fellows, young graduate trainees and stagiaires.
Interested in ESA Materials & Electrical Components Laboratory? Get in touch!
We use cookies 🍪 which are essential for you to access our website and/or to provide you with our services, enable you to share our website content via your social media accounts and allow us to measure and improve the performance of our website.
When you visit any website, it may store or retrieve information on your browser, mostly in the form of cookies. Because we respect your right to privacy, you can choose not to allow some types of cookies. However, blocking some types of cookies may impact your experience of the site and the services we are able to offer.
Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.
Cookie
Duration
Description
cookielawinfo-checkbox-advertisement
12 months
The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Advertisement".
cookielawinfo-checkbox-analytics
12 months
The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Statistics".
cookielawinfo-checkbox-necessary
12 months
The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Necessary".
CookieLawInfoConsent
12 months
The cookie is used to record the acceptance to part of or to all the cookie purpose categories.
viewed_cookie_policy
12 months
The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data.
Statistics cookies are used to collect information about how you use our website, to measure the effectiveness of our communication and to improve what we offer you, for example by ensuring that you can easily find what you are looking for.
Cookie
Duration
Description
_pk_id.
13 months
This cookie is set and used by Matomo to keep track of returning visitors.
_pk_ref.
6 months
This cookie is set and used by Matomo to keep track of the visit source.
_pk_ses.
30 minutes
This cookie is set and used by Matomo to keep track of the current session.
mtm_consent
30 years
The cookie is set by Matomo to record the user consent for the cookies in the category "Statistics".